What is SMT (Surface Mount Technology)? SMT Assembly Factory Tour

SMT technology is used to process pcba. The biggest difference between pcb and pcba is whether there are welded electronic components. PCB=empty board, PCBA=assembled circuit board.

The electronic components are welded on the circuit board through SMT (Surface Mount Technology) technology.
Only the circuit board with electronic components welded can have a channel to let electronic signals flow. The SMT production line is a streamlined production line, and each step must be completed before entering the next process.
Next, we will introduce the basic manufacturing process of SMT production line.

① Automatic loading machine
It can meet the needs of fully automatic feeding of PCB bare boards and semi-finished products, and it can also adjust the width of the equipment track according to the width of the PCB.

② Printing solder paste
Solder paste is printed on the pcb board through steel plate. Solder paste is an important raw material for welding electronic components.

③ Fast printing machine/universal printing machine
The fast printing machine can quickly weld electronic parts on the circuit board, and the SMT production line will have 1-4 fast printing machines.
Universal printers do the same job, but they do not pursue speed but study the accuracy of the stamping.

④ Visual inspection
Manual visual inspection shall be conducted to ensure the correct printing. To enter the oven for welding.

⑤ Backwelding
The most important manufacturing process is to melt solder paste to form a intermetallic compound by heating, and weld electronic components and circuit boards together. This machine is also known as an oven.

⑥ Automatic caching machine
Realize lean production of SMT process automation and adapt to the temporary storage of PCB boards.
Multiple sports modes: sending board mode, first in first out, last in first out, NGOK receiving board and straight through.

⑦ AOL (optical detection)
AOL optical inspection is used to quickly check the welding status and pick out the defective finished products.

⑧ Visual inspection
Check the finished products again by manual visual inspection to avoid AOL’s misjudgment.

Conclusion

Our PCB & PCBA services also specialize in prototyping and small-volume production, making IBE the one-stop destination of boards fabrication and assembly. This arrangement makes your R&D work easy and time-saving. Our professional engineers and technicians will work closely with you through our customer service people to ensure the best quality and quickest possible lead time. Fulfilling thousands of orders daily from around the world, we have established us as the leading supplier of PCB and PCBA services for our consistent quality and excellent services.

IBE PCBA capabilities: SMT Assembly, BGA Assembly, Through-Hole Assembly, Mixed Assembly, Rigid Flex PCB Assembly Services. Compliant with a wide range of standards including IPC 610 Class 2 and Class 3.

IBE PCBA service provides printed circuit board manufacture, components procurement, and assembly under one roof. This video shows how it’s done and our PCBA facility.

All kinds of compliance certificate for Electronics product

Hi Guys, this is Chloe from IBE Electronics co.,ltd. ,and wish you have a nice day! As you know the compliance certificate is very important for the Electronics product when importing or exporting the product. So today I will introduce you few common used certificate for electronics product.CE certification

① CE certificate
It is very commonly used in European Market and Australian market, the product with the CE certificate indicate that they meet the requirements expressed by a series of European directives such as safety, hygiene, environmental protection and consumer protection.

② UL certification
If you are in US market, then the UL certification is very important, you may enter the Custom clearance problems without this certificate.

③ RoHS certification
RoHS certification is also called environmental protection certification, which is in line with European standards.

④ PSE certification
PSE certification is a mandatory safety certification in Japan, which is used to prove that electrical and electronic products have passed the safety standard test of the Japanese Electrical and Material Safety Law or the international IEC standard.

IBE : One-stop PCB and PCBA Manufacturer

In an era of rapid transformation of global industry, “ made in China 2025” has become an important strategic development goal in Chinese manufacturing industry. Faced with international market, drawing close to the real needs of clients and improving the core competitiveness, IBE group is dedicated to assisting in the rapid development of global small and middle technology enterprises and building the top-grade service provider in the EMS industry.

Products made with good quality will obtain the trust of all, IBE group consistently adheres to the concept of building excellent quality and trying hard to reach beyond the expectation of the clients. IBE keeps making breakthroughs in technology and production to lead the ems industrial and build a one-stop solution integrating material purchasing, production processing finished product assembly, test and service.IBE-factory

IBE introduction

Since its establishment in 2005, over 10 years of innovation and development, IBE group has set up four processing and manufacturing bases including the headquarters in Shenzhen, a large OEM production base in Donguan, a large PCB production base in Wuping and a manufacturing factory in Portland America.

Our products include electronic engineering design, PCB manufacturing, SMT and PCB assembly, component purchase, modeling and packaging, widely applied in automobile electronics, medical machinery, defends industry and new power charging etc. With its strong manufacturing and producing capacities, and the practical application in all fields, IBE group has achieved stable increase of sales volume by 30% to 35 %.

IBE offers full-feature PCB & PCBA Manufacturing Services production services with high reliability to be totally compatible with your requirement.Business covers rigid FR4 PCBs, HDI PCBs, FPC, Aluminum PCBs, Rogers PCBs, etc. Expanded manufacturing capabilities Rigorous quality control options.

Technological service

IBE pays great attention to the cultivation of high-quality multi-talented technical staff. In 2007, a professional technical service department was set up in the factory in Portland , America, focusing on providing technical support service for IBE clients in the medical,automotive , electronics and defense industries etc.

Round-the-clock technical support is also provided for clients on analysis of the manufacturability (DFM feedback), product fault judgment and analysis, PCB layout components selection and component replacement evaluation .etc, which solving the clients’ doubts and problems in technologies as well as research and development, optimizing resources distribution and allocation, promoting of the IBE brand and image among our clients.

Equipment and productivity

IBE Equipment-and-productivityThere is an increasing need to shorten the clients’ cycle time for getting the product to market. Therefore, IBE group invested in modernized it’s equipment introduces:
✦Multi-layer automatic PCB production equipment
✦High precision CNC and relevant casting and molding equipment
✦16 automatic printers
✦36 rapid chip mounters
✦12 moderate and high speed chip mounters
✦12 online SPI machines and 12 AOI equipment from leading international equipment suppliers

Productivity is as follows:
✔The productivity of chip mounting is as high as 50 million pieces a day
✔The productivity of plug-in components is 2 million pieces a day
✔The productivity of assembled units is 6 million a month
The group can mount chip components including 0201 and 01005 as well as QFP, BGA and fine pitch parts down to a pitch of 0.3mm with ultra precision.

Workshop and standard

IBE-COMPANYWe have modernized workshops and six complete assembly lines as well as two packaging lines that capable of providing finished products in the fields of military defense,medical and error space, etc. We have established good global cooperative ties with hundreds of big name enterprises including Valeo,ABB, Jabil, Flex, AEC, and Grammer, etc our service radiates to the whole world.

Besides, IBE group adheres strictly to the production and manufacturing standards of TS6949 automobile industry and ISO 13485 medical machinery industry sticks to the rigorous quality management and control procedure and sets up 100% complete inspection and management system from the sources to the terminal. Our raw materials are purchased from Arrow, Excelpoint ,Future, Microchip, World Peace Industrial Group.

Certifications

IBE has obtained the following certifications:
✦ISO 9001:2008 international quality certification
✦ISO 14001 environment management system certification
✦TS 16949 automotive industrial quality management accreditation
✦ISO 13485 medical machinery quality management system accreditation
✦UL accreditation and Disney FAMA etc
IBE-cetificationsBesides, our group can undertake the clients’ 3C certification, CE certification, FDA accreditation, and UL accreditation, which reducing the time of the clients’ application for accreditation certificates.

Conclusion

Over a decade of production and management experience and perfect after-sale system have won us the universal praise from our global clients and honored us with various titles of trust of worthiness. It is fair to say that IBE group constructs the best brand Chinese EMS professional manufacturers with its reputation and quality.

IBE adheres to human-oriented development purpose, sets up win-win platform for all employees,clients and enterprises. We focus on talent training and employees’ welfare system building constructs one -to -one guidance for technical talents and cultivate the employees to achieve the growth of social value and the value of life on the stage of IBE.